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Custom Lithium Ion / Polymer Batteries & Battery Pack Assemblies

House of Batteries manufactures high quality, high performance custom lithium ion (Li-ion) and lithium polymer battery packs and assemblies. Using advanced mechanical and electronic design tools, our expert battery design team will optimize your battery packs for better manufacturability, safety, and reliability, giving you the most dependable and cost effective custom lithium ion packs for your needs.

Request a quote on custom the custom lithium ion/polymer batteries and battery pack assemblies your application requires. Or, contact House of Batteries to discuss your battery pack specification.

View individual product specifications for custom lithium ion and lithium polymer batteries.

Custom Lithium Ion Battery Packs (Li-Ion Batteries)

Lithium ion (Li-ion) battery packs are an advanced chemistry that provides increased performance over nickel- or lead-based chemistries at a price premium. Li-ion and lithium polymer batteries can have as much as twice the energy density of NiCd (nickel cadmium) batteries, have relatively low self-discharge rates, and are capable of high discharge currents.

Lithium Battery Pack Chemistries

Custom lithium battery packs are available in several chemistries:

  • Lithium cobalt oxide provides the greatest energy density
  • Lithium manganese offers greater safety with lower energy density than lithium cobalt oxide
  • Lithium iron phosphate provides high discharge rate capabilities, as well as long cycle and calendar life
  • Mixed cathodes can be used to optimize lithium rechargeable cells’ specific performance characteristics

Technical Specifications

  • Cell voltage: 3.2 – 3.7V (nominal)
  • Capacity: 500mAh to 5000mAh
  • Energy by volume: 270 Wh/L to 324 Wh/L
  • Energy by weight: 105 Wh/kg to 130 Wh/kg
  • Cycle life: 300 – 1000 cycles
  • Self-discharge rate: approx. 10% per month
  • Operating temperature range: -20°C to 60°C
  • Preferred charge method: constant voltage/constant current
  • Size: variable
  • Applications: military, industrial, medical, consumer electronics

Note: Because of lithium’s inherent volatility and lithium ion’s high energy density, all custom lithium ion battery packs and cells require a special control circuit to manage the upper and lower voltage thresholds and to regulate operating currents and temperatures during charge and discharge.

Charge/Discharge Characteristics

In general, lithium ion charge circuits are of two-stage constant current/constant voltage design. Fully discharged cells take constant current charges at a rate of 1C (1x the rated capacity), until reaching their set voltage of between 3.6 and 4.2 volts (depending on specific chemistry), a process which takes approximately one hour. The batteries’ chargers then switch to constant voltage, with the current tapering off until the batteries are fully charged—approximately another two hours. The entire charging process is a fairly fast one, at about three hours. Lithium ion batteries may be removed from charge before they’re fully charged, with no side effects. However, Li-ion batteries cannot be trickle charged, as they do not tolerate overcharge conditions.

Typical lithium ion cell characteristics
Discharge Characteristics for a Typical Li-ion 18650 Cell
Typical lithium ion cell characteristics
Discharge Vs. Temperature Characteristics for a Typical Li-ion 18650 Cell
Typical lithium ion cell characteristics
High Rate Discharge Characteristics for a Typical Li-ion 18650 Cell
Typical lithium ion cell characteristics
Voltage Vs. Current Discharge Characteristics for a Typical Li-ion 18650 Cell

Custom Lithium Polymer Battery Packs

Lithium-ion-polymer batteries differ from lithium-ion batteries only in construction—it is not a unique and different chemistry. Li-polymer can be created in an array of chemistries, the most widely used of which is Li-cobalt. The difference in construction over conventional li-ion cells allows for lower cost, safer operation, and flexible packaging options; these custom lithium battery packs can be as thin as a credit card. These factors make custom lithium polymer battery packs and battery assemblies an increasingly popular choice for a wide range of applications.

  • Cell voltage: 3.2 – 3.7V (nominal)
  • Capacity: 500mAh to 3000mAh
  • Energy by volume: 250 Wh/L
  • Energy by weight: 120 Wh/kg
  • Cycle life: 500+ cycles
  • Self discharge rate: approx. N/A
  • Operating temperature range: -20°C to 60°C
  • Preferred charge method: constant voltage/constant current
  • Applications: audio-visual equipment, cellular phones, office automation, notebook PCs, PDAs, handheld devices

Contact Us for Custom Lithium Battery Packs

We are the experts in custom lithium ion/polymer batteries and battery pack assemblies. Request a quote today or contact House of Batteries to discuss your custom requirements.

Show: 
Product Name  Model  Manufacturer  Chemistry  Voltage  Capacity  PDF   
Lithium Ion -​ 100216216H

100216216H

Lithium Polymer
3.7
40AH
Spec Sheet
Add to Quote

Lithium Ion -​ 11043140H

11043140H

Lithium Polymer
3.7
4.8AH
Spec Sheet
Add to Quote

Lithium Ion -​ 140460330

140460330

Lithium Polymer
3.7
200AH
Spec Sheet
Add to Quote

Lithium Ion -​ 160460330

160460330

Lithium Polymer
3.7
240AH
Spec Sheet
Add to Quote

Lithium Ion -​ 160460330H

160460330H

Lithium Polymer
3.7
200AH
Spec Sheet
Add to Quote

Lithium Ion -​ 283452H

283452H

Lithium Polymer
3.7
350MAH
Spec Sheet
Add to Quote

Lithium Ion -​ 30205130H

30205130H

Lithium Polymer
3.7
5AH
Spec Sheet
Add to Quote

Lithium Ion -​ 353452

353452

Lithium Polymer
3.7
560MAH
Spec Sheet
Add to Quote

Lithium Ion -​ 353459

353459

Lithium Polymer
3.7
645MAH
Spec Sheet
Add to Quote

Lithium Ion -​ 356495

356495

Lithium Polymer
3.7
2.1AH
Spec Sheet
Add to Quote

Lithium Ion -​ 383040

383040

Lithium Polymer
3.7
390MAH
Spec Sheet
Add to Quote

Lithium Ion -​ 393450

393450

Lithium Polymer
3.7
630MAH
Spec Sheet
Add to Quote

Lithium Ion -​ 393452

393452

Lithium Polymer
3.7
640MAH
Spec Sheet
Add to Quote

Lithium Ion -​ 393459H3

393459H3

Lithium Polymer
3.7
620MAH
Spec Sheet
Add to Quote

Lithium Ion -​ 396495

396495

Lithium Polymer
3.7
2.4AH
Spec Sheet
Add to Quote

Lithium Ion -​ 41205130H

41205130H

Lithium Polymer
3.7
7.5AH
Spec Sheet
Add to Quote

Lithium Ion -​ 422025

422025
Renata Batteries
Lithium Ion
3.7
135MAH
  Add to Quote

Lithium Ion -​ 424142

424142

Lithium Polymer
3.7
690MAH
Spec Sheet
Add to Quote

Lithium Ion -​ 426395

426395

Lithium Polymer
3.7
2400MAH
Spec Sheet
Add to Quote

Lithium Ion -​ 433452

433452

Lithium Polymer
3.7
720MAH
Spec Sheet
Add to Quote

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