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Custom Battery Packs

Battery Pack Assemblies & Custom Battery Packs

At House of Batteries, we specialize in manufacturing custom battery packs and battery pack assemblies. We can produce custom made batteries in a range of chemistry types and configurations to meet our customers’ performance and size requirements.

We have the experience, the expertise, and the manufacturing technology needed to create complete, custom battery packs that deliver the performance and reliability you need. We offer both primary battery packs and rechargeable battery packs, using proven chemistries and technologies to give our customers a broad range of possibilities for their custom battery pack designs. Battery chemistries/technologies we work with include:

  • Alkaline
  • Lithium Primary
  • Nickel metal hydride
  • Nickel-cadmium
  • Lithium-ion
  • Lithium-polymer

Follow the links below for additional information on our custom battery pack design and manufacturing capabilities. Request a quote for the custom battery packs you need, or contact House of Batteries to learn more.


Custom Battery Packs for Every Application

Our engineering and design team will optimize the reliability, safety, and manufacturability of your battery pack design. We utilize advanced mechanical and electronic design tools to give you the best performing, most economical, and most dependable battery pack assembly solution for your needs.

The engineering team at House of Batteries provides custom battery pack design assistance to update or enhance your existing application, or we can develop a completely new battery pack assembly solution to meet the unique energy requirements of your products. We have the expertise and industry experience to deliver a complete, custom made energy solution for any industry or application.

CAD drawings and prototypes of your custom battery pack are provided for customer review and approval, and to help facilitate any pre-production design developments or changes.

Custom Battery Pack Chemistries

House of Batteries has the experience and the expertise to create your custom battery pack or battery pack assembly in any chemistry your application requires.

  • Lithium Ion/Lithium PolymerThis enhanced chemistry provides increased performance over nickel- and lead-based chemistries. Lithium ion (Li-ion) and lithium polymer batteries can provide up to 200% of the energy density of NiCd (nickel cadmium), with low self-discharge rates and high discharge current capabilities.
  • Lithium Iron PhosphateThese batteries use a lithium-ion-derived chemistry that exhibits superior thermal and chemical stability for improved safety characteristics. Lithium iron phosphate (LFP) batteries offer higher discharge rate capabilities, longer cycle lives, and a slower rate of capacity loss than other lithium-ion chemistries.
  • Lithium PrimaryLithium primary batteries and battery pack assemblies provide the highest specific energy (energy per unit weight) and energy density (energy per unit volume) of any battery type. Lithium primary cells are available multiple chemistries, and are most often used for low-drain applications; special high-rate discharge lithium cells are also available.
  • Nickel CadmiumThis well-established battery chemistry is capable of thousands of charge/discharge cycles, and can sustain heavy loads. Nickel cadmium (NiCd) battery packs charge faster than most other chemistries, and can be produced in the widest variety of cell configurations. This is also one of the most economical battery chemistries in use today.
  • Nickel Metal Hydride: Nickel metal hydride (NiMH) battery packs can provide up to 40% more energy capacity that NiCd batteries of the same size and, unlike many chemistries, are easy to recycle. In general, NiMH is one of the least expensive battery chemistries available, and is an ideal choice for portable and handheld electronic devices.

Contact Us for Custom Battery Pack Design & Production

House of Batteries has a long history of excellence in custom battery pack design and production. We’ve provided battery pack assembly solutions for countless industries and applications. Request a quote on custom battery packs you need, or contact us to learn more.

 

battery chemistry composition


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Phone: (800) 432-3385 / (714) 962-7600 - Fax: (714) 962-7644
 
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